Kyakkyawan jigon motar yana buƙatar fitar da madaidaicin kayan hatimin na'urar mutuƙar ta amfani da tsarin riveting ta atomatik, sannan ta amfani da tebur mai tsayi mai tsayi, wanda zai iya tabbatar da amincin jirgin da daidaiton samfuransa har zuwa mafi girma.

A matsayin ci-gaba da ƙira da sarrafa fasaha wanda ke haɗa nau'ikan fasahohi daban-daban kamar kayan aiki, mutu, kayan aiki da matakai, fasahar stamping na zamani na injin stator da sassa na rotor core shine yin amfani da mutuƙar ci gaba da yawa ta tashar tare da madaidaicin inganci, ingantaccen inganci da tsawon rai. , wanda ke haɗa dukkan matakai a cikin mutuwa ɗaya don aiwatar da nau'i na atomatik akan na'ura mai sauri mai sauri. Dukkanin tsari na naushi, kafawa, ƙarewa, yankan gefen, atomatikna'ura mai juyi na lantarki laminations, Twisted slant lamination, da Rotary lamination, da dai sauransu za a iya kammala ci gaba har sai da ƙãre core sassa da ake hawa daga mold.

Tare da ci gaba da ci gaba na tsarin kera motoci, fasahar hatimi na zamani ta sami karbuwa ta hanyar karuwar masu kera motoci, kuma hanyoyin sarrafa na'urorin kera motoci suna ƙara haɓaka. Idan aka kwatanta da core sassa hatimi tare da talakawa kyawon tsayuwa da kayan aiki, da core sassa hatimi ta zamani stamping fasahar da babban mataki na aiki da kai da kuma high-matakin girma daidaito, da molds da dogon sabis rayuwa, da kuma zamani stamping fasahar dace da taro samar da sassa na stamping.

1.Kayan aiki na zamani mai sauri

Haɓaka haɓakar fasahar tambarin zamani a gida da waje shine sarrafa injin guda ɗaya, injina, ciyarwa ta atomatik, saukewa ta atomatik da fitarwa ta atomatik na samfuran da aka gama. Matsakaicin saurin mutuƙar ci gaba don mashin stator shine gabaɗaya sau 200-400 / min, wanda galibi yana cikin kewayon matsakaicin matsakaicin tambarin gudu.

Kamar yadda kayan da masu ci gaba suka yi hatimi suna cikin nau'i na nadi, kayan aikin hatimin zamani suna sanye da na'urori masu taimako kamar uncoiler da leveler. Atomatik ciyar na'urorin a cikin nau'i na Rolls, cams, inji stepless daidaitawa, gears da CNC stepless feeders ana amfani da daidai zamani stamping kayan aiki bi da bi.

Saboda yawan aiki da sauri da sauri na kayan aiki na zamani, don tabbatar da cikakken amincin matattu a cikin aikin hatimi, kayan aikin tambarin zamani suna sanye da tsarin sarrafa wutar lantarki idan an gaza. Idan mutun ya gaza wajen aiwatar da tambari, za a watsa siginar gazawar nan da nan zuwa tsarin sarrafa wutar lantarki, kuma tsarin sarrafa wutar lantarki zai aika da sigina don dakatar da na'urar buga tambarin nan take.

2.Fasahar kashe stamping na zamani don moto stator da rotor cores

A cikin masana'antar mota, stator da rotor core yana ɗaya daga cikin mahimman sassan motar, kuma ingancinsa kai tsaye yana shafar aikin fasaha na injin. Hanyar gargajiya ta yin asali ita ce a yi amfani da mold gama gari don yin tambarina'ura mai juyi na lantarki laminations, sa'an nan kuma amfani da rivet riveting, ƙugiya yanki ko argon baka walda tsari don yin ainihin.

Tare da haɓakar haɓakar fasaha mai saurin hatimi, babban saurin hatimi mai ci gaba da yawa tasha an yi amfani da shi sosai don kera rukunonin tsari ta atomatik. Idan aka kwatanta da mutuwar tambari na yau da kullun, mutuwa mai ci gaba ta tasha da yawa yana da daidaiton hatimi, ingantaccen samarwa, tsawon rayuwar sabis, daidaito mai kyau na ainihin girman, da sauƙin sarrafa kansa.

Mutuwar ci gaba tare da fasahar sarrafa lamination ta atomatik shine sanya ainihin tsarin yin al'ada na al'ada a cikin mutu ɗaya, wato, akan tushen ci gaba da mutuwa, ana ƙara sabuwar fasahar tambari. Tsarin tsarin ƙirƙirar lamination ta atomatik shine: madaidaicin riveting tare da takamaiman siffar geometric ana naushi akan sashin da ya dace na stator da rotor laminations, sa'an nan kuma ɓangaren da aka ɗaga na saman lamination ɗin tare da girman ƙima iri ɗaya an saka shi a cikin ramin da aka yanke. na gaba lamination, don cimma manufar tightening dangane.

Kaurinstator core laminationsana sarrafa shi ta hanyar naushi ta hanyar lanƙwasa riveting a kan lamination na ƙarshe a ƙayyadaddun adadin laminations na asali, don haka ainihin ya rabu da ƙayyadaddun adadin laminations.

3.Matsayi na yanzu da ci gaban mutuwa na zamaniyin hatimifasaha don stator motor da rotor cores

Motoci stator da na'ura mai juyi core atomatik laminating fasaha aka farko samarwa da kuma samu nasarar ci gaba da Amurka da Japan a cikin 1970s, don haka yin wani ci gaba a cikin masana'antu fasahar na motor muryoyin da bude wata sabuwar hanya ga high-madaidaici atomatik core samar. Kasar Sin ta fara bincike da bunkasuwar fasahar mutuwa ta ci gaba tun daga tsakiyar shekarun 1980 ta hanyar narkar da fasahar gyare-gyaren da aka bullo da ita, da samun kwarewa a aikace. Ta hanyar haɓaka irin waɗannan gyare-gyare masu zaman kansu da kuma gano sakamako masu ban sha'awa, a ƙarshe kasar Sin za ta iya haɓaka irin waɗannan gyare-gyare masu mahimmanci daga asali na dogara ga ƙaddamar da irin waɗannan samfurori.

Musamman a cikin shekaru 10 da suka gabata, tare da saurin bunkasuwar masana'antar kera gyaggyarawa ta kasar Sin, tambarin zamani na mutuwa a matsayin na'ura mai sarrafa kansa na musamman ya kara zama muhimmi a masana'antar kera na zamani. Motar stator core zamani stamping mutu fasahar kuma ta ci gaba gabaɗaya da sauri.

A halin yanzu, fasahar kashe tambari ta zamani ta na'urar sarrafa motoci da rotor core ta kasar Sin ta fi bayyana a cikin wadannan bangarori, kuma matakin zane da masana'anta ya yi kusa da matakin fasaha na mutuwa irin na kasashen waje.

1. Tsarin gaba ɗaya na stator motor da rotor core ci gaba mutu (ciki har da na'urar jagora guda biyu, na'urar saukewa, na'urar jagora, na'urorin jagora, na'urori masu iyaka, na'urorin gano aminci, da sauransu).

2. Tsarin tsari na core lamination riveting point.

3. Ci gaba mutu tare da atomatik lamination riveting fasahar, karkatarwa da kuma juya fasahar.

4. Matsakaicin daidaito da ainihin saurin maɗaukakiyar hatimi.

5. Matsayin daidaitattun sassan da aka zaɓa akan mold.

4. Kammalawa

Yin amfani da fasahar stamping na zamani don kera stator da rotor cores na injuna na iya haɓaka fasahar kera motoci sosai, musamman a cikin injinan kera motoci, madaidaicin injin motsa jiki, ƙananan injin DC da injin AC, da dai sauransu China motor stator da rotor core progressive mutu masana'antun sun haɓaka sannu a hankali tare da haɓaka ƙira da fasahar kere kere.

Gator Precision, wani m sha'anin hadawa mold masana'antu, silicon karfe takardar stamping, motor taro, samar da tallace-tallace, kayayyaki da kuma samar high quality-na'ura mai juyi na lantarki laminations. Don ƙarin bayani, kawai a tuntuɓe mu.